Introduction of Threading Tools Wholesale

How to calibrate the thread gauge of threading tools wholesale

Finding that an uncalibrated thread gauge can damage your machine thousands of millimeters is daunting for anyone. And, although outsourcing calibration is tempting, you can do it yourself with some time, care, and a few simple steps.

If you are curious about how to calibrate thread gauges in mechanical machinery, then look no further. This article will guide you step by step through the entire process to make it easier to understand.

1. Clean your machine
You first need to make sure that all machine parts are clean. Use a suitable solvent to thoroughly clean all surfaces. Keep the solvent bucket at a certain distance to avoid splashing.

2. Check for contamination
Now, use a microscope or magnifying glass assembly to check for any dirt or debris on the thread gauge. You can also use a high-quality camera with a macro lens to zoom in on every detail of the thread gauge measuring device for inspection. Use a suitable solvent to clean all dirt and debris, and let it dry well before proceeding.

3. Let it air dry
Wait for the parts of the measuring device to dry before continuing. This may seem like a strange step, but it is as important as the other steps in this list. Keeping the equipment dry can produce inaccurate results.

4. Prepare the internal thread
Now, prepare an internal thread on your machine, on which you intend to calibrate your tool. You can perform this process manually or with a bicycle lathe and lead screw to easily accomplish this job.

Please note that thread gauge calibration is not common because manual calibration is more accurate than automatic calibration. If you choose to use automated machines, this process will be affected, and your results will not be what you expect. Remember, accuracy is the most important thing in the calibration process of any machine.

5. Calculate thread size
You first need to determine the size of your thread. You can read the manufacturer’s specifications from the user manual or contact the manufacturer for more detailed information. This step is the key factor that needs to be accurately determined.
If you don’t know what size it is, then you have to measure it yourself. But you need to use a pre-calibrated thread gauge, if not, you will be in trouble. Please note that these measurements should not exceed 10 microns, because any larger measurements may damage your machine, and even in some extreme cases may hurt you!

The best way is to check the thread authentication. This way, you know that you will use the most accurate tool to calibrate the thread gauge.

6. Connect the pressure gauge with a screw
Now, fix the internal gauge to the central lead screw of the machine. You can use automatic thread tools or bicycle lathes and lead screws to accomplish this task. Make sure your internal thread gauge is firmly attached to the lead screw.

7. Set the pitch circle diameter
Now, set the pitch circle diameter on the positioning device and make sure it is properly aligned with the other parts of the machine. Correct alignment will ensure that you are accurate in all aspects when taking measurements. Make sure that the pitch diameter is parallel to the main shaft and follows its circular motion correctly.

8. Connect the lead screw to the pitch diameter
Now you need to measure the thread gauge. First, you need to connect the lead screw to the pitch diameter. This process should be done by hand or using a combination of electric drill or lathe and lead screw.

9. Measure the size of the meter multiple times
You need to measure the gauge size at several points on the screw thread, and then continue to do so until you reach the original starting point. If you wish, you can also use automatic tools in this process, but as long as you take precision and accuracy into consideration when making the measurement, it is not necessary.
You should perform these steps multiple times to further improve the accuracy of the measurement.

10. Comparison and analysis of measurements
Now you need to compare the measurement results with the pitch circle diameter and the gauge size. If the two do not match in this step, you will have to go back to step 3 and try again or determine why there is a difference. There may be a problem with your thread or internal thread gauge, and you may have to correct it before proceeding.
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